After reading multiple threads about products that might fit, or are "good enough, I played around and came up with this how to, with pictures. Hope it helps.
This requires modifications, but when done, you will have a center console tray that fits almost perfectly (about a 1/2” gap in the back) at the top of the center console as most trays are designed and slides in and out easily.
You will need to start with purchasing the RAV 4 console tray (https://www.amazon.com/gp/product/B012K6FZDS/ref=oh_aui_detailpage_o02_s00?ie=UTF8&psc=1). UPDATE: There is now a cheaper version than this now for $9.00
Glue: Permatex® Plastic Welder or similar for ABS Plastic.
Step 1:
You need to remove 1/8” to 3/16” of material down the length of the tray near the center support, on the non-coin holder side (see yellow line in pic 1). A table saw is useful, and two passes will remove 3/16”.
Step 2:
After deburring the cuts, tape the tray together and test fit into your console. You will notice two angled raised areas in your console (tabs) (See pic 2a & 2b). Mark these areas on your tray and cut out a ½” deep notch on each side the width of the tabs. Overall, you are cutting a ½” deep notch, 1” wide on each side. This will ensure the console lid alignment tabs (2b) do not hit or interfere with the tray.
Step 3:
Using ABS epoxy (Permatex® Plastic Welder or similar) glue the sides together and tape firmly. Make sure to tape around the sides of the tray as well, to ensure the vertical seems bond
Step 4: Sand any rough edges/seams for an even look.
The final product will fit well into your console (see pics for final product). There is enough room to draw your USB cable to the existing cable wells at the corners the console. It does not slide around and will not fall into the console well. If you have the side notches cut correctly, the arm rest will close as if the tray was not even there.
Special thanks to jabberszl1 for giving me an opportunity to fine-tune the procedure for his truck.
This requires modifications, but when done, you will have a center console tray that fits almost perfectly (about a 1/2” gap in the back) at the top of the center console as most trays are designed and slides in and out easily.
You will need to start with purchasing the RAV 4 console tray (https://www.amazon.com/gp/product/B012K6FZDS/ref=oh_aui_detailpage_o02_s00?ie=UTF8&psc=1). UPDATE: There is now a cheaper version than this now for $9.00
Glue: Permatex® Plastic Welder or similar for ABS Plastic.
Step 1:
You need to remove 1/8” to 3/16” of material down the length of the tray near the center support, on the non-coin holder side (see yellow line in pic 1). A table saw is useful, and two passes will remove 3/16”.
Step 2:
After deburring the cuts, tape the tray together and test fit into your console. You will notice two angled raised areas in your console (tabs) (See pic 2a & 2b). Mark these areas on your tray and cut out a ½” deep notch on each side the width of the tabs. Overall, you are cutting a ½” deep notch, 1” wide on each side. This will ensure the console lid alignment tabs (2b) do not hit or interfere with the tray.
Step 3:
Using ABS epoxy (Permatex® Plastic Welder or similar) glue the sides together and tape firmly. Make sure to tape around the sides of the tray as well, to ensure the vertical seems bond
Step 4: Sand any rough edges/seams for an even look.
The final product will fit well into your console (see pics for final product). There is enough room to draw your USB cable to the existing cable wells at the corners the console. It does not slide around and will not fall into the console well. If you have the side notches cut correctly, the arm rest will close as if the tray was not even there.
Special thanks to jabberszl1 for giving me an opportunity to fine-tune the procedure for his truck.